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The physics in one paragraph

An evaporator coil works by letting refrigerant boil inside it at a very low temperature while warm, humid house air blows across the outside. The air gives up its heat, the refrigerant carries it outdoors, and the coil stays somewhere in the forties: cold enough to wring water out of the air, not cold enough to freeze it. Take away the warm air, and the refrigerant keeps boiling with nothing to absorb heat from. The coil surface drops below freezing. The water it was condensing turns to ice, the ice blocks more airflow, and the whole thing snowballs until the copper line into the attic air handler looks like it belongs in a freezer.

Two things take away the warm air: too little air, or too little refrigerant. In Ocala, the first is far more common.

Cause one: starved airflow, and the pollen calendar

Marion County’s pollen season is long. Pine and cypress start in January. Live oak, which shades the older in-town streets and most of Southeast Ocala, peaks from February into May. The yellow film on every car is also on every one-inch filter in the county, and a filter loaded with oak pollen in April can cut airflow across the coil by half.

Other airflow killers we find in Ocala houses:

  • A high-MERV one-inch filter that was restrictive even when clean.
  • A dirty coil face in a system that ran filterless for a season, or whose filter never sealed at the edges.
  • Collapsed or crushed attic duct in the 1970s and ’80s block ranches of Silver Springs Shores and Marion Oaks, especially the return side.
  • Closed registers in rooms the owners stopped using, a habit common in big single-stories on the SR 200 corridor.
  • A failing blower motor running slow.
Evaporator coil with ice on one side and pollen-matted fins on the other
Under the ice: a coil face matted with a spring's worth of oak pollen. Airflow couldn't get through, so the coil froze.

Cause two: low refrigerant

If airflow is fine and the coil still freezes, the refrigerant charge is low. Low charge means a leak; refrigerant doesn’t get used up. On Ocala’s fifteen-year-old systems the leak is usually at the evaporator coil, where the copper has corroded from the inside, or at a brazed joint on the line set. On a unit still running the older refrigerant, the leak repair plus recharge can be a sizeable share of a replacement, and we’ll say so before doing it.

Topping off without finding the leak is a trip we’d rather not sell you twice.

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What to do tonight

  1. Switch the thermostat from Cool to Off, and the fan from Auto to On. The blower pushes room air across the ice and melts it in two to four hours. Leaving cooling on just rebuilds the ice.
  2. Check the filter. If it’s grey and furry, replace it. If you don’t have a spare, run without one tonight; a few hours without a filter beats a frozen coil.
  3. Open every register and return.
  4. Protect the ceiling. In a house with an attic air handler, meltwater overwhelms the drain. Towels in the secondary pan, and check that the pan’s float switch isn’t already sitting in water.
  5. Once the ice is gone, try cooling again. If the house cools and the lines stay dry, you had an airflow problem and a new filter may have fixed it. If frost reappears within hours, stop and call.

What we do when we arrive

Measure static pressure to confirm whether the system can breathe. Inspect and, if needed, chemically clean the coil. Check the blower speed and the return duct. Then, with airflow corrected, measure the refrigerant charge properly, with the system running and the coil thawed, and leak-search if it’s low. Flush the condensate drain, which is full of whatever came off the coil. You get the diagnosis and the price before the repair.

Prevention, Ocala style

A deeper media filter cabinet is the single best defense, because it holds a whole pollen season without choking the blower. Change whatever filter you have in early March and again in late May, bracketing the oak peak. Rinse the outdoor coil when the yellow dust stops. And have the charge measured at the spring tune-up, so a slow leak is found on a mild day in March rather than on a frozen Friday night in April.

Frozen-coil questions from Marion County

It's 88 degrees. How can anything freeze?

The refrigerant inside the coil runs well below freezing when the coil isn’t absorbing enough heat from the air passing over it. Starve the airflow, or run low on refrigerant, and the coil surface drops below 32 regardless of what the thermometer outside says.

Can I chip the ice off to speed things up?

No. The fins bend and the copper punctures. Turn cooling off, run the fan, and let it melt. Put towels in the attic pan or under the air handler; a thawing coil makes a lot of water.

The ice came back three days after you cleaned the coil. Why?

Then the pollen wasn’t the only problem. A coil that refreezes on clean airflow is low on refrigerant, and the leak has to be found. We’d have measured the charge at the first visit; sometimes a slow leak only shows after the airflow issue is removed.

Does well water have anything to do with this?

Not with the freezing. It does with what happens after: the meltwater carries pollen and dust into a drain line that, on the hard well water much of the county uses, is already prone to scale. We flush the drain on every frozen-coil visit.

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